Automatic welding and assembly line power transformers
The customer
A Brazilian multinational company with a strong presence in the energy generation and distribution sector. It employs over 18,000 people worldwide and aims to develop technologies and solutions that contribute to creating a safer world.
Initial situation
The customer aims to produce a new design radiator for power transformers with extremely high production flexibility in a sustainable and innovative way, while also increasing its production capacity.
The new production line is being installed in one of its new facilities.
Customer needs
New design product
Increased production capacity
Maximum flexibility
Sustainable solution
Integrated Industry 4.0 system
Leas solution
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The welding line includes resistance welding technology with both spot and roller welders, suitable for processing both steels and stainless steels.
The new line features a special multi-pass electric profiling machine for product preparation, along with a head-stamping press, allowing the processing of different materials without stress, ensuring a sustainable process.
The system ensures the production of 50 complete radiators per hour and has enabled the highest level of automation in the production of this product.