Automatic welding and assembling system for tubular radiators

Case Study
  |  
Heating and cooling systems

The customer

International leader in the production of tubular and design radiators.

Initial situation

The customer already having two LEAS plants has the priority of introducing new products with different design, increasing its production capacity and making the production process more flexible with minimized warehouses. Currently these products are made manually by 3 or 4 people.

Customer needs

Creating new products of different types and sizes

Increase production capacity

Automate production

Increase production flexibility by reducing warehouses

Industry 4.0 integration

Leas solution

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The design radiators that are going to be manufactured are of different types and sizes, the production capacity of this system for each radiator varies from 60' to 90' depending on the size of the radiator. The radiator model change varies from 5 to 10 minutes with a single operator and depending on the model.

Staff optimization +70%

Production INCREASED BY 30%

We had an excellent collaboration with the customer and we often talked with their technicians to make the semi-finished products suitable for automation and resistance welding. In the end we created radiators, very particular and captivating products to be introduced in the heating sector.
Project Team LEAS

Why Leas

CONCEPT

Choosing a linear automation concept

COMPONENTS

Selecting technologies and components with high added value

SIMPLIFICATION

Simplifying the entire production process

PARTNERSHIP

A long-term partnership

TRANSVERSAL EXPERIENCE

Cross-industry experience in multiple sectors offers innovative solutions compared to the standards adopted in the specific industry

SUSTAINABILITY

The sustainability of the proposal from the perspective of the investment and its TCO (Total Cost of Ownership)

SINGLE POINT OF CONTACT

A single point of contact for the project, who has all-encompassing expertise

ACHIEVEMENT OF OBJECTIVES

The achievement of the quality and efficiency goals envisioned by the customer
Более 45 лет компания LEAS предлагает инновационные решения в области сварки и промышленной автоматизации.
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