Automatic welding and assembly plant for expansion vessels
Case Study
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Heating and cooling systems
The customer
International leading manufacturer of pressure tanks, expansion vessels and plate heat exchangers.
Initial situation
The customer needed to increase production capacity by 25 percent, increasing process accuracy and repeatability and production flexibility. This would all need to be Industry 4.0 integrated.
Customer needs
Accuracy and reliability of the process
Increased production by 25 percent
Reduced risks to operators
Cost reduction
Production flexibility
INDUSTRY 4.0 INTEGRATION
Leas solution
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Two welding units working simultaneously. Circumferential wire welding brings together top aesthetic quality and mechanical strength.
Staff optimization +80%.
30% INCREASE in productivity.
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This customer had been relying on us for years, and we built several plants and researched each one as if it were the first. We want to avoid simply replicating the same model. We aim to achieve the best performance, using the most suitable welding and assembly automation technology for each and every situation, considering the different factors involved.
LEAS Project Team
Why Leas
CONCEPT
Choosing a flexible automation concept
COMPONENTS
Selecting technologies and components with high added value
SIMPLIFICATION
Simplifying the entire production process
OPTIMIZATION
Optimized use of automation, minimizing manipulation
TRANSVERSAL EXPERIENCE
Cross-industry experience in multiple sectors offers innovative solutions compared to the standards adopted in the specific industry
SUSTAINABILITY
The sustainability of the proposal from the perspective of the investment and its TCO (Total Cost of Ownership)
SINGLE POINT OF CONTACT
A single point of contact for the project, who has all-encompassing expertise
ACHIEVEMENT OF OBJECTIVES
The achievement of the quality and efficiency goals envisioned by the customer