Automatic welding and assembly line power transformers

Case Study
  |  
Heating and cooling

The customer

A Brazilian multinational company with a strong presence in the energy generation and distribution sector. It employs over 18,000 people worldwide and aims to develop technologies and solutions that contribute to creating a safer world.

Initial situation

The customer aims to produce a new design radiator for power transformers with extremely high production flexibility in a sustainable and innovative way, while also increasing its production capacity.

The new production line is being installed in one of its new facilities.

Customer needs

New design product

Increased production capacity

Maximum flexibility

Sustainable solution

Integrated Industry 4.0 system

Leas solution

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The welding line includes resistance welding technology with both spot and roller welders, suitable for processing both steels and stainless steels. 

The new line features a special multi-pass electric profiling machine for product preparation, along with a head-stamping press, allowing the processing of different materials without stress, ensuring a sustainable process. 

The system ensures the production of 50 complete radiators per hour and has enabled the highest level of automation in the production of this product. 

+50% productivity

+85% flexibility

"We collaborated with the customer years ago to create another production line for corrugated walls for transformer tanks. The proposed system achieved the highest level of automation for producing this product. The customer chose us again due to the level of performance and reliability reached."
Project Team LEAS

Why Leas

CONCEPT

The selection of the ideal technology for the application.

COMPONENTS

The selection of high-value-added technologies and components.

SIMPLIFICATION

The simplification of the entire production process.

PARTNERSHIP

A long-term partnership.

CROSS-SECTOR EXPERIENCE

Cross-sector experience in multiple fields offers innovative solutions compared to the standards adopted in the specific industry.

SUSTAINABILITY

Economic sustainability of the investment and the plant's Total Cost of Ownership (TCO).

SINGLE POINT OF CONTACT

A single point of contact for the project, with 360° expertise.

ACHIEVING OBJECTIVES

Achieving the qualitative and efficiency objectives outlined by the customer.
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