Automatic welding and assembling system for tubular radiators
Case Study
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Heating and cooling systems
The customer
International leader in the production of tubular and design radiators.
Initial situation
The customer already having two LEAS plants has the priority of introducing new products with different design, increasing its production capacity and making the production process more flexible with minimized warehouses. Currently these products are made manually by 3 or 4 people.
Customer needs
Creating new products of different types and sizes
Increase production capacity
Automate production
Increase production flexibility by reducing warehouses
Industry 4.0 integration
Leas solution
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The design radiators that are going to be manufactured are of different types and sizes, the production capacity of this system for each radiator varies from 60' to 90' depending on the size of the radiator. The radiator model change varies from 5 to 10 minutes with a single operator and depending on the model.
Staff optimization +70%
Production INCREASED BY 30%
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We had an excellent collaboration with the customer and we often talked with their technicians to make the semi-finished products suitable for automation and resistance welding. In the end we created radiators, very particular and captivating products to be introduced in the heating sector.
Project Team LEAS
Why Leas
CONCEPT
Choosing a linear automation concept
COMPONENTS
Selecting technologies and components with high added value
SIMPLIFICATION
Simplifying the entire production process
PARTNERSHIP
A long-term partnership
TRANSVERSAL EXPERIENCE
Cross-industry experience in multiple sectors offers innovative solutions compared to the standards adopted in the specific industry
SUSTAINABILITY
The sustainability of the proposal from the perspective of the investment and its TCO (Total Cost of Ownership)
SINGLE POINT OF CONTACT
A single point of contact for the project, who has all-encompassing expertise
ACHIEVEMENT OF OBJECTIVES
The achievement of the quality and efficiency goals envisioned by the customer
